Daimler Recalls 2,404 Trucks for Brake Modulator Corrosion

Daimler Trucks North America is recalling 2,404 Freightliner Cascadia and Western Star 49X trucks repaired incorrectly under two earlier recalls. Corroded front brake modulator valves may cause brake pull during ESC or RSC braking.

Daimler Trucks North America (DTNA) is recalling 2,404 Freightliner Cascadia and Western Star 49X trucks because front-axle brake modulator valves may corrode and cause the vehicle to pull to one side during system-initiated braking. The affected trucks were previously repaired incorrectly under two earlier DTNA recalls, according to the filing for NHTSA campaign 26V583. Owner notification letters are expected to mail November 8, 2026.

Highlights

  • 2,404 trucks are potentially affected across the 2020-2023 Freightliner Cascadia and 2022 Western Star 49X.
  • Brake modulator valves on the front axle may corrode and cause brake pull during braking initiated by Electronic Stability Control (ESC) or Roll Stability Control (RSC).
  • Vehicles previously repaired under recalls 23V073 or 22V817 were repaired incorrectly and will need the new repair completed.
  • Owner notification letters are expected to be mailed November 8, 2026, under DTNA recall number F1039.

Which Trucks Are Included in the Recall?

The recall covers certain 2020-2023 Freightliner Cascadia and 2022 Western Star 49X vehicles that DTNA says were incorrectly repaired under NHTSA recall numbers 23V073 or 22V817. Both earlier campaigns addressed the same corrosion condition in front-axle brake modulator valves: 23V073 covered trucks without Adaptive Cruise Control, while 22V817 addressed Cascadia trucks equipped with Adaptive Cruise Control.

NHTSA lists the affected components as air service brakes and Electronic Stability Control.

What Is the Safety Risk?

According to the filing, corrosion in the front-axle brake modulator valves may cause the vehicle to pull to one side when braking is initiated by ESC or RSC. Brakes that pull to one side may produce a sudden change in vehicle direction, increasing the risk of a crash.

Remedy and Owner Notification

Dealers will replace the brake modulator valves free of charge. Vehicles repaired under the prior recalls will need the new repair completed.

Owner notification letters are expected to be mailed November 8, 2026. Owners may contact DTNA customer service at 1-800-547-0712 and reference DTNA recall number F1039.

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The BRAKE Report Staff

The BRAKE Report is the trade publication of record for braking systems, friction materials, and brake safety. Published by Hagman Media and edited by founder Brian Hagman, it covers OEM and aftermarket braking technology, NHTSA brake-related recalls, and commercial vehicle brake systems for an audience of chassis engineers, friction industry professionals, and automotive investors.