2025 Ford Brake Issue Prompts Recall

Ford Motor Company has initiated a significant safety recall affecting multiple 2025 vehicle models due to a potential malfunction in the Electronic Brake Booster (EBB) module. This issue could lead to an unexpected loss of power brake assist, impacting vehicle stopping distances and safety, particularly when Advanced Driver Assistance Systems (ADAS) are in use.

Key Highlights

Affected Models: 2025 Lincoln Navigator, F-150, Expedition, Bronco, and Ranger vehicles.
Total Units: Approximately 312,120 vehicles potentially involved.
Core Problem: Malfunction in the EBB module causing loss of power brake assist.
Safety Risks: Extended stopping distances and unexpected braking behavior with ADAS, increasing crash risk.
Remedy: Free software update for the EBB module, available over-the-air (OTA) or through dealers.
NHTSA Campaign: 25V488000.
Ford Recall Number: 25S77.
Contact Info: Owners can call Ford at 1-866-436-7332 or visit a local dealer for vehicle-specific details via the Ford On-line Automotive Service Information System (OASIS).

Understanding the Recall Issue

The recall stems from a defect in the Electronic Brake Booster (EBB) module installed in affected vehicles. Ford’s investigation, based on supplier process and maintenance records, identified that certain EBB modules may malfunction during operation. This can occur while driving or when utilizing ADAS features, resulting in a sudden loss of power brake assist. Without this assist, drivers may experience longer stopping distances, which heightens the risk of accidents. Ford emphasizes that vehicles equipped with these suspect EBB modules are traceable through their production processes, ensuring precise identification of impacted units.

Affected Vehicle Details

The recall covers a range of light vehicles and multipurpose passenger vehicles from Ford’s lineup. For the 2025 Ford Ranger, approximately 20,552 units are affected, with production tracing back to vehicles fitted with the problematic EBB. Similarly, the 2025 Ford Bronco sees 39,913 potentially involved vehicles, produced between May 31, 2024, and June 17, 2025. The 2025 Ford Expedition accounts for 26,582 units, built from November 8, 2023, to June 9, 2025. Although specific counts for the Lincoln Navigator and F-150 are not detailed here, they contribute to the overall total of 312,120 vehicles. These models are not assembled in VIN order, so owners should verify applicability directly with Ford.

How Owners Can Check and Proceed

To determine if a specific vehicle is part of this recall, owners are advised to contact Ford’s toll-free line at 1-866-436-7332 or consult a local Ford or Lincoln dealer. Dealers can access the Ford On-line Automotive Service Information System (OASIS) database for accurate, vehicle-specific information. This step is crucial as the recall applies only to vehicles with the suspect EBB modules.

Remedy Process Explained

Ford is addressing the issue through a software update for the EBB module, which will be provided free of charge. This update can be delivered conveniently via over-the-air (OTA) technology, minimizing the need for in-person visits. Alternatively, owners can schedule the update at an authorized dealer. The process aims to restore full functionality to the power brake assist system, ensuring safer operation, especially with ADAS features engaged.

Compliance and Reporting

This recall report complies with 49 CFR § 573, highlighting Ford’s commitment to vehicle safety. The manufacturer has submitted detailed information to the National Highway Traffic Safety Administration (NHTSA) under campaign number 25V488000. Owners will receive notification letters outlining the steps to take, reinforcing the importance of prompt action to mitigate risks.

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