Sturm Gruppe Unveils Advanced Coating Machine

The Sturm Gruppe has announced the successful market launch of its innovative brake disc coating machine, the ADCS-LC. Leveraging years of industry expertise and advanced technology, this new system is setting higher standards for performance, efficiency, and reliability in the manufacturing sector. The machine has already been established in the market, demonstrating leadership across all key performance indicators.

Key Highlights

Reduced Idle Time: The machine boasts a non-productive time of less than six seconds per fully coated brake disc.
Significant Annual Savings: Users can expect to save approximately €350,000 per year due to minimized idle times.
High-Powered Performance: The ADCS-LC operates with a laser power of 2 x 22 kW (expandable to a maximum of 2 x 30 kW), achieving a cycle time of 40 seconds per disc.
Compact and Efficient Design: Its dimensions of 8.3 m x 3.5 m x 3.5 m allow for easy transportation to customer sites without requiring disassembly.
Integrated Measurement Tools: The system includes the ADCS-DI, an integrated tool for precise coating thickness measurement.

A New Standard in Coating Technology

The introduction of the ADCS-LC system marks a significant step forward in brake disc manufacturing. By drastically reducing non-productive time, Sturm Gruppe addresses a critical factor in production efficiency. This advancement allows manufacturers to increase their output and operational throughput without compromising quality. The machine’s reliability ensures consistent performance, making it a valuable asset for any high-volume production line.

Economic and Operational Efficiency

The primary economic benefit of the ADCS-LC is its ability to generate substantial cost savings. The reduction in idle time directly translates to lower operational costs and higher profitability, with firms saving an estimated €350,000 annually. Furthermore, the machine’s compact footprint is a key design advantage. Its ability to be shipped fully assembled reduces installation time and complexity, allowing for faster integration into existing workflows and minimizing disruption to ongoing operations.

Comprehensive Manufacturing Solutions

In addition to the groundbreaking ADCS-LC, Sturm Gruppe offers a suite of solutions designed to manage the entire brake disc production line. These include advanced disc inspectors for non-contact pre- and post-measurement, innovative wear marking systems, and durable anti-corrosion coating applications. This comprehensive portfolio demonstrates the company’s commitment to providing end-to-end solutions that meet diverse manufacturing needs.

Sturm Gruppe continues to drive the future of industrial coating technology with its forward-thinking approach and innovative solutions.

For more information on their systems and services, visit the Sturm Gruppe website.